CAST. MACHINED. DELIVERED.
ALUMINUM SAND CASTING
Aluminum Sand Castings
Mahoney Foundries, Inc. is a 37,100 square-foot aluminum foundry in Kendallville, Indiana, and corporate headquarters for Mahoney Foundries, Inc. We produce aluminum sand castings weighing just a few ounces or hundreds of pounds and in a variety of alloys to accommodate all of your casting needs.
We have strict standards for quality control. We test the aluminum for both chemistry and gas porosity throughout our processes and make adjustments as necessary. All castings are inspected throughout all stages of production and finishing. We strive aggressively for 100% on-time delivery and satisfied customers.
Common Alloys
| A356 | 356 | 356T6 | A356T6 |
| 319 | 535 | 713 | 771 |
| Almag35 | Tenzaloy | Precedent71A | P1020 |
| 357 | 355 | 380 | 360 |
Processes Employed
GREEN SAND
Squeezers (flask sizes up to 18"X18")
(2) Hunter 10 automatics (14"X19")
(2) Hunter 20 automatics (20"X24")
International Rotolift 20 (up to 34"X48")
GRAVITY DIE CAST
Tilt pour permanent mold
(1) Hall 3L (34"X34")
AIRSET/NO BAKE
Palmer (200 lbs. minute)
Palmer (300 lbs. minute)
Flask size up to 10 ft. X10 ft.
Industries Served
Valve Products
Substation / Distribution Castings
Railroad Signal Equipment
Outdoor Lighting
Electric Motors
Racing & ATV Brake Components
Playground Equipment